Laminating and assembling the liquid crystal panel
In the field of Flat Panel Displays (FPD), enhancement of image definition, reduction of panel thickness and narrowing of frame width are being accelerated today. We are always watching the market trend and proactively introduce new technology in mounting and assembly in order to meet our customers' needs and requirements.
Features of our flat panel display mounting business
- Abundant prototype results (mass production is also supported) more than 100 prototypes per year
- Short delivery time due to domestic support
- Abundant equipment, laminating accuracy
- Consistent support for module process
- Cooperation with in-house laminating technology (bare chip laminating, LED laminating, etc.)
Owned technology
Display module laminating technology
- Driver laminating (COG / COF)
- FPC laminating by ACF connection
Display panel laminating / assembly technology
- Polarizing plate and touch panel laminating
- Direct laminating
- Optical boning (OCA / OCR)
- Back-light unit assembly
- Atmospheric and vacuum laminating
Display module process consistent support
Equipment
COG bonding machine for FPD
Basic specifications
- Compatible with 1 to 17 inch size panels
- Supports 2-sided bonding (up to 6 ICs)
- Automatic bonding from ACF bonding, temporary bonding to main bonding
- Compatible with a large number of ICs and small-lot production
COG bonding machine
Basic specifications
- Corresponding panel dimensions: 5 inches
- Dr length: 55mm
- Bonding accuracy: ± 4.5 micron
About Display-related equipment
Laminating example
Miniaturization associated with higher-density COG
Performance of ACF bonding at the time around the year of 2000
Chip Size:~22mm *Pitch:90μm(COG)
↓
Performance of ACF bonding now
Chip Size:~35mm *Pitch:36μm(COG)
Miniaturization with FOG high definition
ACF laminating results around 2000
Connection length ~ 40mm / pitch: 200μm
↓
Current ACF laminating results
Connection length ~ 150mm / ◎ Pitch 70μm (center)
Compatible with thin and irregularly shaped glass
Shape of LCD glass around 2000
0.4mm glass on one side, rectangular shape
↓
Current LCD glass
0.15 mm glass on one side or non-rectangular irregular shaped glass
Laminating a polarizing plate to irregularly shaped glass
Laminating a polarizing plate to irregularly shaped glass
Achievements of FPDs other than LCD
We have been laminating and assembling various FPDs other than LCD (Liquid Crystal Display).
- Glass substrate OLED (active, passive)
- Film substrate OLED (active, passive)
- Electronic paper
- Film liquid crystal
- Capacitive touch panel
Repair of Polarizer (Remove an old polarizer→bond a new polarizer)
- work size: ~15inch
- panel thickness (Min):0.3mm~(CF: 0.15mm, TFT: 0.15mm)
- LCD:can be recycled POL:cannot be recycled
Repair of COG (Remove an old DrIC→Bond a new DrIC)
- DrIC length (Max): ~32mm
- panel thickness (Min): 0.3mm~ (CF:0.15mm, TFT:0.15mm)
- LCD:can be recycled DrIC:cannot be recycled
Repair of FPC Bonding and Removal of ACF (Remove an old FPC→Bond a new FPC)
- panel thickness (Min):0.3mm~ (CF:0.15mm, TFT:0.15mm)
- In some parts, removed FPC can be reused and bonded.
- LCD:can be recycled some FPC:can be recycled
Repair of Bonding junction (Remove an old CG→bond a new CG)
- work size (Max):~7inch *For work of 12 inch or more, consult with us.
- panel thickness (Min):0.3mm~ (CF:0.15mm, TFT: 0.15mm)
- LCD:can be recycled CG:can be recycled POL:cannot be recycled
About various laminating technologies
We also undertake various tests and evaluations.
Reliability test
Heat shock, high temperature and high humidity, high temperature reliability test is possible. We carry out environmental tests according to customer requirements.
Reliability test equipment